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Examples of Machine Vision Use in Manufacturing


Whenever you endeavor to manufacture a product, you wish it to be flawless and beautiful. Consequently, this becomes difficult as the human eye cannot discover every fault in the product. Here comes the importance of using machine vision in the manufacturing industry. Machine vision is now immensely popular in the manufacturing industry because it facilitates lesser product flaws, progressive flexibility, and faster production. 

The industries are increasingly adapting to the Mission vision owing to their progressive technology and better understanding. With the coming of artificial intelligence, Machine learning is on a whole new level as an in-depth machine inspection system. 

Machine learning has a lot of functionality through its applications that help get customer insights and target them depending on previous instances. Following are a few examples of Machine vision in the manufacturing industry;

  • Inspection Via 3D Vision

A report suggests that Machine Vision use in the manufacturing industry can go up to $14.43 billion by 2022. Machine vision learning gained extra leverage via using a 3D sensor that helps get high-resolution images of the product. 

It also helps make a 3d model of the product and facilitates the working on these components and connector points. While the product parts find their passage through the manufacturing process, the 3D sensors take scanned product images from multiple directions. Such scans identify the impending and possible faults in the product and thus help in taking rectifying measures. 

  • Implementing Predictive Maintenance 

When a business depends on physical components, it has to take predictive measures to maintain the machinery. It is very important as any faults in its component can result in machinery breakdown, leading to its stoppage. Here comes the importance of Predictive maintenance. Predictive maintenance refers to the procedure of IoT devices and machine learning, where sensors conduct a check on the machinery components. This check will help find the data points and signals to facilitate corrective measures to prevent machinery breakage. 

  • Inspecting Packages

 Pharmaceutical companies use such Machine vision for inspecting packages. These companies need to ensure that the perfect number of capsules get packed in a strip and counted strips in the box. Here the packages go through an inspection procedure worked by a PC. While the tablets make their way into the processing line, their pictures get taken and transferred to the particular PC for inspection. All the images go through scrutiny, and the tablets with flaws or the damaged ones face removal. 

  • Barcode Reading

Reading thousands of barcodes daily is not possible for any human. Here the barcode reading mechanism of Machine vision use becomes of great help. Such needs are mainly for telecommunication and mobile companies, as they need to enlist different circuit boards for every device. Now, you must understand that they are under huge pressure to produce a high number of circuit boards due to the rising demands of the tech market. Here the process of Panelization comes in handy. Panelization ensures that when the circuits get in bulk, each gets separated for final testing. The panel scan ensures that each circuit is different by scanning the barcodes attached. Such a procedure will be time-efficient and flawless. Human use for the same will lead to more time consumption and high chances of blunders. 

  • Assembling The Products And Its Components

When it comes to the high-performing manufacturing plants, they must ensure quicker and better delivery of products. One of the most crucial aspects related to delivery is assembling the product. The packaging department must ensure that all the products are perfectly assembled and in line for packaging. The components have to pass through a quality check and go out for assembly after meeting the safety and other necessary guidelines. Here, a machine can help conduct checks on the products, assemble the components, fix the labels, the position of the products, and its final packaging. Such a process via human hands would consume a lot of time and will not be error-free. 

Thus, you can very well understand the importance of Machine vision used in the manufacturing industry. Depending on the increasing market demand, this is no more a delicacy but a necessity.